Digital Label Finishing and Converting Machinery

Print and Packaging

Project Brief

SPM Mechanical Engineering were commissioned by a US-based manufacturer of digital label finishing and converting machinery to redesign and extend their existing machine range. The objective was to improve mechanical integrity, create a more flexible product offering and support entry into new markets. The solution focused on developing a fully modular machine platform, allowing configurations to be tailored to customer requirements and expanded onsite after installation.

The project covered concept development, 2D layout design, detailed embodiment of all modules and the preparation of full manufacturing, assembly and BOM documentation. In addition to delivering a comprehensive modular system, SPM Mechanical Engineering supported the client through manufacture, assembly and commissioning, ensuring a smooth transition from design to production.

Our Process

Connect

SPM Mechanical Engineering redesigned and expanded a US manufacturer’s digital label finishing machines, creating a modular platform that improves durability, supports market growth, and enables configurable systems with onsite expansion.

Create

Initial 2D layouts mapped material flow, module interfaces, tension control, and part standardisation before progressing into full embodiment design of each module and sub-assembly.

Complete

Comprehensive manufacturing and assembly documentation was delivered, including technical drawings and full BOM structures, supporting build and commissioning of modules such as unwinding, varnishing, lamination, laser die cutting, digital printing, buffering, and rewinding systems.

Repeat

The modular platform has since been used to create multiple machine configurations tailored to different applications, demonstrating the long-term flexibility and commercial success of the concept.

Connect:

SPM Mechanical Engineering were engaged by a US-based manufacturer of digital label finishing and converting machinery to redesign and extend their existing machine range. The aim was to improve mechanical integrity and enable entry into new markets. Following initial discussions, SPM were commissioned to design a fully modular machine platform, allowing configurations to be tailored to customer needs and expanded onsite after purchase, providing flexibility for both the manufacturer and end user.

Create:

The project began with simple 2D layout sketches to map material flow, module interfaces, tension control and opportunities for part standardisation. Once approved, the project progressed into the embodiment phase, where all sub-assemblies and components within each module were fully designed, culminating in the final design of each individual module.

Complete:

Following layout and embodiment, SPM prepared all manufacturing, assembly and BOM documentation, including technical drawings, assembly structures and full bills of materials. SPM Mechanical Engineering continued to support the client through manufacture, assembly and commissioning.

The completed modular system included:

· Unwinding Module

· Varnishing Module

· Overhead Lamination Module

· Single and Dual Laser Die Cutting Modules

· Semi Rotary Die Module

· Digital Printing Module

· Part Extraction Module

· Part Extraction Conveyor Module

· Material Buffer Module

· Semi-Automatic Turret Rewinding Module

· Contact Waste Material Rewinding

· Rewinding Module

Finished Project Media

Repeat:

The modular machine concept developed for this client has been a great success and used to create many different machine configurations specific to customer requirements. A further selection of the machine configurations created can be seen below.

Other Projects

Converting Line With Digital Printer and Dual Laser Die Cutter

Converting Line With Single Laser Die Cutter and Parts Extraction Conveyors

Converting Line With Dual Rewinders and Extraction Ducting